BSU Electronics

BSU Electronics is a PCB assembly contract manufacturer and engineering services provider based in Austin, Texas.
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  • Leadership

    Leyla Sudbury, CEO
  • HQ

    Austin, TX
  • Industry

    Electronics Manufacturing

Printed circuit boards (PCBs) are threaded through the modern economy, touching everything from small consumer devices and computer processors to advanced medical and defense technology. BSU assembles PCBs and provides related engineering, testing, and device integration services. Leyla Sudbury, who acquired BSU through a manufacturing focused search, was drawn to the company’s technical strengths, longstanding customer satisfaction, and future potential amidst growing reinvestment in America’s industrial capacity.

Founded in 1989, BSU Electronics has deep roots in the early tech economy. The company contributed to historical innovations like Xerox’s first digital copier and, over time, developed a customer base spanning a range of sizes (startup to Fortune 500) and end markets (including aerospace, medical, industrials, and entertainment). Customers depend on BSU’s engineers to provide world-class technical problem solving and on its manufacturing team to build complex, reliable, and performant products.

Leyla Sudbury, BSU’s CEO, previously worked as an engineer at Jaguar Land Rover and advised manufacturers as a consultant at BCG. She runs the company in partnership with Executive Chairman Andrew Cousin, who himself raised one of the earliest search funds and was the first searcher to acquire and operate a manufacturing business. Between them, Leyla and Andrew have nearly three decades’ experience leading and improving manufacturing companies.

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Q&A with Leyla

You launched your search with the explicit intention of acquiring a manufacturing business. Of all the sectors within domestic manufacturing, why is PCB assembly an attractive place to be?

That demand for PCBs will continue to grow is probably intuitive to most people as electronic devices have infiltrated modern life. Most people will interact with dozens of PCBs before leaving their house each morning (alarm clock, phone, electric toothbrush, thermostat, coffee grinder, toaster, etc.). While many of those PCBs are assembled abroad at scale, a large portion will reliably be made here in the US. Customers who need strict national security or information security assurances, or those who want deep engineering partnership and rapid turnarounds will often choose domestic partners like BSU Electronics. As policymakers look to reshore some American manufacturing, whether for economic benefits or strategic security, businesses like BSU have a role to play.

You didn’t raise initial capital at the search stage. How did you develop relationships with the investors who ultimately became your partners?

I was extremely fortunate to have transition pay from my prior job in consulting, so I didn’t need a salary out the gate. That gave me the flexibility to focus my energy on finding an attractive company first rather than raising capital. Early on, I spent my time on the road visiting factories and building relationships with folks who had been-there-done-that. They introduced me to a range of investors including people in the ETA world.

I met Dylan Rebois a few weeks before going under LOI, and pretty quickly determined that my strategy would be more successful if he were involved, which was instrumental in deciding to go with an ETA investor set. He chewed through everything I sent to him, asked thoughtful questions that either overlapped with what I thought was material or pushed my thinking forward, and was extremely generous with his time. He also has a box of tricks to improve diligence and (as it turns out) running a company.

The downside of running your search “back to front” is that it’s hard to simultaneously evaluate an industry, a deal, a seller, potential advisors or co-searchers, and debt and equity partners. The silver lining is that I got to see which folks kept me going when the going got tough. Those are the investors I chose to surround myself with, and that’s translated into the right support squad for me post-close.

What about BSU gave you confidence that it was the right business to buy?

In my prior life I’d served clients who struggled to find a domestic PCB assembler able to provide a quality product on time. It sounds simple but is hard to execute right now, in part because there’s a gap between the rate of onshoring and folks qualified to work in manufacturing. With that in mind, I set out to find a company that had managed to hire and retain an exceptional technical team.

BSU Electronics was clearly impressing its customers, most of whom had been with the business for over a decade, which suggested the company was getting a lot right. They were responding quickly to customer requests, routinely solving tough technical challenges, and consistently delivering assemblies to spec and on time. This is only possible with strong operational controls and a world class team and culture. That gave us the confidence that BSU had an unusually strong foundation upon which we could build a worldclass player.

Finally, there was strong alignment with the sellers’ objectives, and we had their full support throughout the transition. As former CEO Ahmad Chamseddine put it: “We were seeking a new owner who would safeguard the exceptional team we’ve built, with the appetite to continue scaling the company and drive the next phase of growth. It has been really enjoyable to work with Leyla and Andrew, and to see Leyla step seamlessly into the CEO role, enabling me to transition out smoothly!”

What are you excited to build at BSU?

We are building a leading electronics contract manufacturer that is a by-word for exceptional quality and service, and a rewarding place to work for manufacturing talent. I’m lucky to have inherited a great foundation and to have the benefit of Andrew, Dylan and Ahmad’s experience and partnership.

That we’re building from a solid foundation gives us a chance to think expansively about how we deepen our service to existing customers and apply BSU’s capabilities to new customers and new industries. At BSU, I’m excited to build in new technology including AI to give our people leverage as we grow, allowing us to focus on solving hard problems and delivering great products to our customers.

We are also fortunate to have ready access to capital through our shareholders, to support both growth and complementary acquisitions.